If you’re designing a brand-new product or you find yourself faced with a ‘tricky problem’ in production, we can work with specifications, drawings, a photo or simply a vision. We can also just discuss an idea you might have to check its viability.
Re-shoring production with a local supplier gives you reassurance over cost and quality control
Design to concept capabilities from our UK-based HQ
Dedicated technical support team
We’ve been manufacturing for over 100 years
Our Services Include
Initial Design
Prototype Development
Manufacture
Distribution
Design For Manufacture
We help companies Design for Manufacture (DFM) - the process of designing parts, components or products for ease of manufacturing with an end goal of making a better product.
Provide full-concept design to manufacture
Rapid prototyping
Advice on best performing materials and manufacturing methods to suit your requirements and budget to turn the concept into reality
Hillbrush can provide a complete solution from initial design through to finished components. We work closely with our toolmakers from the UK and overseas through the manufacture of new tooling and provide regular updates to our customers of our progress throughout the project.
UK Based Injection Moulding
Hillbrush have 10 injection moulding machine sizes including 90, 180, 200, 380 and 1,000 tonne locking force. We can accommodate moulded products from just a few grams up to 4.4 KG.
Our network of machines are connected to an automated material feeding system, individually monitored and controlled by an automatic dosing system for colour and other additives such as antimicrobial and metal detectable. We have the capability to mould all types of thermal plastic materials.
Tight tolerances
Fast turn-around
High production capabilities
Product Branding
We have in-house printing facilities and the expertise to apply your logo to many of our products. We can hot brand wooden brushes and pad print wood and plastic-backed products. Key branding information:
Bespoke set up charges and minimum order quantities apply
Lead times may vary, but please allow 8-12 weeks for delivery following artwork approval.
Maximum brand area: 90mm x 65mm
Maximum print area: 70mm x 70mm
Case Study
At the start of 2020 Hillbrush started to manufacture, package and distribute SureCav cavity wall spacer system. This building and construction trade innovation has proven extremely successful and demand has grown for both the SureCav25 and SureCav50 solutions. Hillbrush now operate two 1,000 tonne moulding machines allowing flexibility in stock control as seasonal demand dictates.
We use a variety of sourced materials, including POM, PA66, PP, ABS, Polycarbonate, GPPS, HIPS and HDPE. Speak to a member of our team to learn more about the materials we use
Our Sustainability
We constantly strive to reduce our carbon footprint and recycle and reduce waste to minimise the impact on the environment.
Compliance Certification
Hillbrush is passionate about providing the highest level of customer service and producing superior quality products. Hillbrush are ISO 9001 certified.
Design & Manufacture
We have an expert in-house product design and development team. We are able to provide quotations for mould tool design and manufacture and can project manage the entire process for you.
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